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Die Cutting Overview: Types of Custom Food Trays

October 24, 2025 | by IoT Development Company

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Custom food trays are part of the presentation in the food industry that is equally important to taste. Such trays are not only necessary to serve but also to develop the quality of the full customer experience. Die cutting is one of the manufacturing processes that occur to be unique in designing or creating shaped and usable trays. 

 

Do you need disposable paper trays to serve your food or sturdy paperboard trays? Knowledge of the various types offered in die cutting can help companies choose which trays suit them best in terms of product and brand requirements.

Standard Paperboard Trays

The most common kind of paperboard trays is found in custom paper food trays because of their lightweight properties and being sturdy at the same time. These trays are made out of heavy paperboard that is highly structurally sound but also ecologically friendly. Die cutting is possible with specific shapes and sizes, which can be modified according to different food portions and varieties. They are versatile and cost-effective, and are frequently used in fast food and catering.

Organic Paper Food Trays

Paper food trays will allow brands to be recognizable due to the custom designs and shapes. The die-cutting technology allows complicated forms and edges, making the trays look special to come in line with branding purposes. The trays can include printed logos or patterns that can increase brand recognition and serve useful purposes. They are highly preferred to package snacks and desserts as well as light meals.

Paper Snack Trays

Paper snack trays are specifically made to hold finger foods and small dishes, and can hold greasy and saucy foods since they are likely to have a thick texture. Die cutting ensures the formation of different compartments or specialized shapes to enhance better presentation of foods and food separation. Their disposable character makes them convenient to consume on the go, street food vendors, as well as use on occasions where there is a need for fast cleaning up.

Food Disposable Paper Trays

Paper trays that are disposable in food places prioritize convenience and hygiene. These trays are commonly made of food-safe materials that are often coated to avert moisture and grease. Die-cutting technology makes sure that these trays are accompanied by easy-to-fold tabs or edges that hold their shape even when transported and used. This unique characteristic of their single-use capability makes them suitable to be used in catering, festivals, and delivery services, especially when the emphasis is on sustainability.

Expandable Paperboard Trays

Die cutting is cleverly applied to foldable paperboard trays, where they are delivered in a flat format that is easy to set up. The design helps save on space in transportation and storage, thus lowering the expenses for businesses. The fold lines and locking tabs are accurately cut so that they can be assembled fast without further adhesives. The trays are applicable in restaurants and food trucks that need efficient packaging, which takes a short time to pack.

Compartmentized Food Trays

Die cutting is used to form compartmentalized trays that hold distinct foodstuffs. This is necessary during meals that need portion control or avoidance of mixing flavors. Meal kits, lunch boxes, and catering services are good places to find such trays. The varying trays are highly versatile with custom compartment sizes and designs to look great.

Eco Kraft Trays

Kraft paper trays are eco-friendly trays that are biodegradable and have a natural appearance; therefore, that is why eco-friendly brands prefer them. These trays can be customized with whatever design is desired due to die cutting, and the integrity of the kraft material does not become compromised. Its durable, but old-fashioned appearance is attractive at health food stores and organic markets. Moreover, Kraft trays can often be ordered in quantity as paper food trays wholesale, hence affordable for large orders.

 

Printed Marketing Paper Trays

Custom paper trays are a marketing juggernaut that are printed. With die cutting and advanced printing methods, such trays are capable of displaying bright graphics, brand names, and product details. This two-fold way of doing it protects the pasta boxes with logo while promoting greater involvement and recall of customers. Whether used to promote events or to package the products daily, the printed trays assist in developing an integrated brand image.

Conclusion

The choice of type of tray may change food presentation and enhance brand appeal to a great extent. Different specifications of food trays can be made through die cutting by designing trays to suit requirements, not just the standard paperboard trays, but also the more complex printed and compartmentalized specifications. Such versatility guarantees that companies get the right packaging option between functionality, beauty, and recyclability. When procuring paper snack trays or using disposable paper food trays, the best use of paper products is through the use of die-cutting technology to provide customers the utmost efficiency and satisfaction.

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